ROSS Controls Pneumatic Accessories Catalog – Industrial Safety Valves, Silencers & Components
The ROSS Controls Accessories Catalog represents over 100 years of precision engineering in fluid power safety and pneumatic system optimization. This comprehensive technical resource documents the complete range of pneumatic accessories designed to enhance safety, reduce noise, improve efficiency, and ensure reliable operation across industrial manufacturing environments worldwide.
Whether you're managing an automotive press line, metal forming operation, packaging system, or complex assembly application, ROSS Controls accessories provide engineered solutions that meet the most demanding industrial requirements. This catalog serves as your complete technical reference for selecting, specifying, and implementing pneumatic components that protect workers, minimize downtime, and deliver consistent performance.
Complete Pneumatic Accessories Solutions for Industrial Manufacturing
ROSS Controls manufactures a comprehensive range of pneumatic accessories engineered to work seamlessly with our industry-leading valve systems. Each accessory is designed with the same commitment to quality, safety, and reliability that has defined ROSS Controls for over a century.
Our accessories catalog includes precision-engineered silencers, specialized adapter fittings, mounting brackets, and system components that optimize pneumatic system performance in harsh industrial environments. Every component undergoes rigorous testing to ensure compatibility with ROSS valves and compliance with international safety standards including ISO 13849-1, ANSI B11, and ISO 4414.
Key Features of ROSS Controls Accessories:
- ISO 9001 certified manufacturing with full traceability and documentation
- Multiple material options including brass, stainless steel, and nickel-plated steel
- Available in NPT (National Pipe Thread), R/Rp (metric), and BSP (British Standard Pipe) thread standards
- Port sizes ranging from 1/8" to 2½" to accommodate diverse industrial applications
- Pressure ratings up to 290 psig for standard applications and 125-175 psig for specialized silencers
- Global distribution network with 100+ authorized distributors for rapid parts availability
Noise-Reduction Silencers for Air Exhaust Applications
Compressed air exhaust noise represents a significant workplace safety concern in industrial manufacturing. Uncontrolled pneumatic system noise can exceed 90 dB, creating hearing hazard zones and OSHA compliance challenges. ROSS Controls silencers solve this critical problem through advanced muffler technology that reduces noise while minimizing pressure drop and backpressure.
Standard Port Silencers
ROSS standard silencers feature porous media construction that disperses exhaust air energy, converting acoustic energy to heat. Available in 12 port sizes from 1/8" to 2½" with both male and female configurations, these silencers accommodate virtually any pneumatic system.
Each silencer is engineered with specific flow coefficients (Cv ratings) that balance noise reduction with system efficiency:
- 1/8" male silencer (Model 5500A1003): 1.2 Cv, optimal for low-flow pilot applications
- 1/4" male silencer (Model 5500A2003): 2.1 Cv, ideal for proportional control systems
- 1" male silencer (Model 5500A6003): 14.6 Cv, designed for high-flow primary applications
- 2½" female silencer (Model 5500A9002): 103.7 Cv, supports maximum flow industrial systems
Pressure ratings to 290 psig (20 bar) ensure reliable performance across standard industrial applications, from automotive assembly lines to metal forming presses.
Stainless Steel Silencers for Corrosive Environments
Manufacturing environments with corrosive atmospheres—including food processing, pharmaceutical production, and chemical processing facilities—demand corrosion-resistant materials. ROSS stainless steel silencers provide superior durability and extended service life in demanding environments.
Our stainless steel silencer line includes four standard sizes (1/4", 1/2", 1", 2") engineered for NPT thread configurations with pressure ratings to 175 psig. The compact design facilitates retrofit applications on existing systems without extensive reconfiguration.
Noise Reduction Silencers for DM1 & DM2 Series C Double Valves
High-flow applications demand specialized silencer solutions engineered specifically for double valve configurations. ROSS engineered silencer kits for DM Series C valves deliver exponential perceived noise (EPNdB) reduction of 35-40 dB across five flow capacity ranges:
- Small flow applications (800 scfm): Models 2324H77/2329H77 with dimensions 4.34" A x 19.06" B
- Large industrial applications (7,200 scfm): Models 2327H77/2331H77 with dimensions 9.85" A x 41.55" B
Complete installation kits include all required plumbing connections, eliminating procurement challenges and accelerating system deployment.
L-O-X® Air Entry Assembly Silencers
ROSS stainless steel L-O-X air entry assemblies require specialized silencer designs that maintain system integrity while providing noise reduction. Our dedicated silencer line accommodates three port sizes (1/4", 1/2", 1") with NPT and BSP thread configurations and pressure ratings to 125 psig.
These silencers feature nitrile seals compatible with standard compressed air applications while maintaining the corrosion resistance properties essential for specialty manufacturing environments.
Flow Rate Specifications & Pressure Ratings
Proper silencer selection requires understanding both the intended application and the associated flow characteristics. ROSS silencers are engineered with optimized pressure drop curves that prevent system performance degradation:
- Low Flow Applications (Cv < 5): Proportional valve pilots, control circuits, logic systems
- Medium Flow Applications (Cv 5-30): Single-valve primary exhaust, combination systems
- High Flow Applications (Cv > 30): Large double valves, high-speed press systems, production assembly lines
Pressure range specifications are critical—operating silencers beyond rated pressures accelerates seal degradation and reduces effective noise reduction. ROSS technical documentation provides detailed pressure vs. flow curves enabling precise component selection for specific applications.
Superior Quality, Global Support & Proven Reliability
ROSS Controls has established itself as the global leader in fluid power safety through an unwavering commitment to quality, innovation, and customer support. Our ISO 9001 certified manufacturing facilities maintain the highest standards of precision, traceability, and documentation.
Global Manufacturing & Distribution Presence:
- Production facilities across North America, Europe, and Asia-Pacific regions
- 100+ authorized distributor partners providing local support and rapid parts availability
- Strategic partnerships with equipment OEMs and system integrators worldwide
- Dedicated technical support teams available across all major time zones
Why Choose ROSS Controls Accessories (H3)
With over 100 years of experience protecting workers and enabling manufacturing excellence, ROSS Controls offers unmatched expertise in pneumatic system optimization. Our accessories are trusted in 50,000+ manufacturing facilities protecting over one million workers globally.
Proven Performance in Demanding Environments:
- Automotive manufacturers rely on ROSS accessories to ensure worker safety on high-speed press lines
- Metal forming operations trust ROSS silencers to meet OSHA noise exposure standards
- Packaging machinery builders specify ROSS components for system reliability and noise reduction
- Medical device manufacturers depend on ROSS for ISO-certified, fully traceable components
Download Your ROSS Controls Accessories Specification Guide Today
Connect with ROSS – Technical Support & Distributor Locator (H3)
The ROSS Controls Accessories Catalog provides comprehensive technical specifications, dimensional drawings, material certifications, and application engineering guidance. Download the complete PDF resource today to explore the complete product range and identify the optimal accessories for your specific application.
Immediate Resources Available:
- Complete product specifications with flow coefficients and pressure ratings
- Dimensional drawings in both imperial and metric units
- Material certifications and traceability documentation
- Application engineering support for custom configurations
- Global distributor contact information for rapid parts procurement
Technical Support & Application Engineering:
ROSS Controls offers comprehensive application engineering support to ensure optimal accessory selection for your specific manufacturing environment. Our technical team—including certified functional safety experts and fluid power specialists—is available to provide:
- Free system assessment and optimization recommendations
- Custom component design for specialized applications
- Installation and integration guidance
- Preventive maintenance and service training
- On-site technical support for complex implementations
Contact ROSS Controls Today:
- Customer Service: +1-800-438-7677 (1-800-GET-ROSS)
- Technical Service: +1-888-835-7677 (1-888-TEK-ROSS)
- Email: sales@rosscontrols.com
- Website: www.rosscontrols.com
- Global Distributor Network: Locate your nearest ROSS authorized distributor at www.rosscontrols.com/distributors
Full-Service Global Locations:
ROSS Controls operates through a comprehensive global network ensuring responsive support regardless of your location:
- Americas: USA, Canada, Brazil
- Europe: Germany (ROSS EUROPA), United Kingdom, France
- Asia-Pacific: Japan (ROSS ASIA), India, China
