ROSS Controls Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm: Installation & Operating Instructions

Overview

The ROSS Controls Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm is a premium-quality air preparation product engineered for reliable performance in industrial compressed air systems. Designed to deliver stable, adjustable outlet pressure across a wide range of flow demands, this regulator series provides the performance, durability, and serviceability that ROSS Controls has delivered to industry for over 100 years since its founding in 1921.

Remote pilot operation allows pressure adjustment from a location separate from the main regulator, providing ergonomic access and improved safety in installations where the regulator is in a confined or difficult-to-reach location. ROSS regulators are backed by readily available replacement parts and ROSS's global distributor network.

All ROSS air preparation products are manufactured to strict quality standards. The Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm is designed to provide long service life with minimal maintenance when properly installed and supplied with clean, dry compressed air. Consult ROSS Controls at 1-800-GET-ROSS or www.rosscontrols.com for application engineering guidance.

Key Features

Precise Pressure Regulation

The Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm maintains stable outlet pressure across varying inlet conditions and downstream flow demands. The self-relieving design automatically vents excess pressure, eliminating the risk of overpressure damage to downstream actuators, tools, and instrumentation.

Self-Relieving Diaphragm or Piston Design

Diaphragm construction provides responsive pressure sensing and low cracking force for accurate low-flow regulation.

Adjustable Pressure with Tamper-Resistant Locking

The adjusting knob features a pull-to-adjust, push-to-lock mechanism that prevents accidental pressure changes. An optional removable adjusting key provides tamper resistance for applications where unauthorized adjustment could compromise safety or product quality. Pressure can always be reset from a lower set point toward the desired value, ensuring repeatable and accurate adjustment.

Technical Specifications

Specifications from official ROSS Controls documentation (Document ID 172):

Construction: Diaphragm.
Ambient/Media Temperature: 40° to 175°F (4° to 80°C).
Fluid Media: Compressed air.
Inlet Pressure: 300 psig (21 bar) maximum.
Outlet Pressure: 0 to 200 psig (0 to 14 bar).
Pressure Gauge: 0 to 200 psig (0 to 14 bar); 1/4 NPT gauge ports
Pilot Ports: 1/4 NPTF.
Compatible Lubricants: ISO 32 or lighter petroleum-base oils; aniline point 180°F–220°F (82°C–104°C)
Avoid oils with phosphate-type additives (e.g., zinc dithiophosphate)—harmful to polyurethane components

Applications

Remote-Controlled Pressure Regulation

Remote pilot regulators are ideal for applications where the regulator must be located remotely from the operator or control panel. The Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm accepts a pilot signal from a remotely mounted control regulator, enabling precise pressure adjustment from a safe or convenient location without direct access to the main regulator body.

Automated Manufacturing Equipment

Automated manufacturing equipment—robots, pick-and-place systems, press brakes, and forming presses—requires stable and repeatable pneumatic pressure. The Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm maintains outlet pressure at the set point across varying flow demands, supporting consistent cycle times and product quality.

Food, Beverage, and Pharmaceutical Processing

Hygienic manufacturing environments require compressed air systems that minimize contamination risk. ROSS regulators with nitrile seals and aluminum or zinc bodies are compatible with food-grade compressed air service when supplied with appropriate upstream air treatment. Consult ROSS Controls for applications requiring specialty materials such as fluorocarbon seals or stainless steel wetted components.

Safety and Compliance Standards

ROSS Controls products are designed and manufactured to meet applicable industry and regulatory standards for compressed air safety. Always depressurize and lock out the air supply before performing any installation, adjustment, or maintenance activity. Verify that the system is fully vented before removing any components.

OSHA 29 CFR 1910.147 – Control of Hazardous Energy (Lockout/Tagout)
OSHA 29 CFR 1910.217 – Mechanical Power Presses (relevant for press applications)
ISO 8573 – Compressed Air Quality (guideline for air purity classification)
ANSI/NFPA T3.21.3 – Pneumatic Fluid Power Component Standards
Compatible lubricants: ISO 32 or lighter petroleum-base oils; aniline point 180°F–220°F; no phosphate-type additives
Self-relieving design prevents dangerous pressure buildup when outlet pressure exceeds the set point

Installation and Setup Guide

Follow these steps for safe installation of the ROSS Controls Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm:

1. Depressurize and lock out air pressure.
2. Upstream pipes must be free of dirt and liquids.
3. Install Filters immediately ahead of the Regulator.
4. Install the Regulator as near as possible to the device it is to serve.
5. Connect the Inlet of the Control Regulator to the 1/8" or 1/4" Pilot Supply Port.
6. Connect the Outlet of the Control Regulator to the Dome Port.
7. Install pressure gauge or pipe plugs in all gauge ports before operating.
8. Install the Control Regulator at a convenient location for remote adjustment.
9. The Regulator can be installed in any orientation.
10. Regulators should be installed upstream of any Lubricators in the airline.
11. Set the Control Regulator pressure a minimum of 10 psi above desired outlet pressure.

Why Choose ROSS Controls

Since 1921, ROSS Controls has built a global reputation for engineering excellence in fluid power. With over 100 years of experience designing valves, regulators, filters, safety controls, and air preparation equipment, ROSS delivers products trusted by manufacturers across automotive, aerospace, food processing, semiconductor, and general industrial markets.

ROSS products are supported by a worldwide network of authorized distributors who provide local inventory, application engineering, and service support. Contact ROSS Controls at 1-800-GET-ROSS or visit www.rosscontrols.com to connect with your local representative.

Download This Document

The official ROSS Controls Installation and Operating Instructions for the Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm (Document ID 172) is available as a PDF download:

PDF URL: https://ross-admin-global-us-east.s3.amazonaws.com/production/uploads/document_language_file/file/172/ROSS_Regulator_Inline_Remote_Pilot_High-Capacity_D_740scfm_SS-R017.pdf

Frequently Asked Questions

Q: What is the outlet pressure range for the ROSS Controls Remote Pilot Diaphragm Regulators High-Capacity Series; Flow to 740 scfm?

A: The outlet pressure is 0 to 200 psig (0 to 14 bar).. Always set pressure from a lower value toward the desired set point.

Q: What is the operating temperature range for this product?

A: The ambient and media temperature range is 40° to 175°F (4° to 80°C).. Do not operate outside this range.

Q: What fluid media is this product rated for?

A: This product is designed for compressed air service only. Using media other than compressed air may damage seals and internal components. Consult ROSS Controls for specialty fluid applications.

Q: What body materials are used in construction?

A: Body and seal materials vary by model. Refer to the official product documentation or contact ROSS at 1-800-GET-ROSS for material of construction details.

Q: How do I adjust the pressure setting?

A: Always reset pressure from a lower value toward the desired set point. Pull out the Adjusting Knob and turn clockwise to increase pressure or counter-clockwise to decrease. Push in the knob to lock. For remote pilot models, adjust the Control Regulator to change the main regulator outlet pressure.

Q: Can this product be installed in any orientation?

A: Yes. This regulator can be installed in any orientation unless specifically noted in the installation instructions. Ensure all gauge ports are fitted with gauges or pipe plugs before operation.

Q: What safety precautions are required before servicing?

A: Turn off all electrical power to the system. Shut off the air supply and exhaust all trapped air in the system. Lock out all power sources (OSHA 29 CFR 1910.147 Lockout/Tagout) before beginning any disassembly or service operation. Verify zero pressure with a calibrated gauge before loosening any fittings or components.

Q: How do I obtain replacement parts or technical support from ROSS Controls?

A: Contact ROSS Controls at 1-800-GET-ROSS or visit www.rosscontrols.com to locate your nearest authorized ROSS distributor, request replacement parts, or obtain technical application support. Replacement kits for seals, diaphragms, valve assemblies, and other wear components are available through ROSS distributors worldwide.

Q: What lubricants are compatible with ROSS product seals?

A: Use petroleum-base oils with oxidation inhibitors and an aniline point between 180°F and 220°F (82°C–104°C), ISO 32 viscosity or lighter. Oils specifically compounded for air line lubricator service are preferred. Avoid oils with phosphate-type additives (such as zinc dithiophosphate), which can damage polyurethane valve components.

Q: Do I need a filter upstream of this regulator?

A: Yes. Install a suitable filter immediately upstream of this regulator to ensure a clean supply of air. Particulate contamination is the most common cause of erratic regulator operation and premature seal wear. The ROSS Filter series is designed to match regulator port sizes for direct inline installation.