Installation
NOTE: Pneumatic equipment should be installed only by persons trained and experienced in the installation of such equipment.
Pipe Installation
To install pipe in valve ports, engage pipe one turn, apply pipe thread sealant (tape not recommended), and tighten pipe. This procedure will prevent sealant from entering and contaminating the valve.
Air Lines
Air Lines: Before installing a valve in an existing system, the air lines must be blown clean of all contaminants which may be in the system. It is recommended that an air filter be installed in the inlet line close to the valve.
Valve Inlet
DO NOT RESTRICT AIR SUPPLY. Any restriction of the air supply lines (for example, sharp bends or clogged filter element) will reduce the speed with which the outlet volume is pressurized, and can also cause the valve to malfunction.
Valve Outlet(s)
For faster pressurizing and exhausting of the outlet volume, locate the valve as close as possible to the mechanism being operated. Also, any restriction in the outlet lines (for example, sharp bends or undersized lines) will reduce both pressurizing and exhausting speeds.
Valve Exhaust(s)
DO NOT RESTRICT EXHAUST OF POPPET VALVES as this can cause the valve to malfunction. To reduce exhaust noise, use a silencer such as the ROSS Muffl-Air®.
Electric Conduit Port
It is important that the electrical supply be of the correct voltage and Hertz. ROSS solenoids are rated for continuous duty at 85% to 110% of the voltage shown on the solenoid coil. Multi-rated solenoids (e.g., 110-120 volts) are rated for continuous duty at 85% to 110% of the maximum voltage shown. A supply voltage that does not fall within this range can lead to faulty valve action or premature solenoid burnout. If electrical power is supplied by a separate transformer, it must be capable of handling the inrush current of the solenoids without significant voltage drop.
Operating Pressures and Temperatures
Maximum and minimum operating pressures and temperatures are specified for each type of valve. Staying within these limits contributes to longer valve life and proper operation. If you must exceed these limits, consult ROSS for advice.
Pilot Pressure

For proper operation, pilot pressure must not fall below the minimum specified for the valve. For poppet valves, pilot pressure must be at least equal to the main supply pressure.

If a solenoid piloted valve must operate at a pressure lower than the minimum specified pilot pressure, an external pilot supply of adequate pressure must be used. Some ROSS valves automatically accept an external pilot supply, while others must be converted.

Vacuum or Non-Air Service
Many ROSS valves can be used for vacuum service or with fluids other than air. Such applications require an external pilot supply. For more information, consult ROSS.
Conversion to External Pilot Supply

When a valve is converted to external pilot supply, consult ROSS for the converted valve's model number. This will allow records and drawings to be changed and prevent errors when ordering future replacements or repair parts.

INLINE POPPET VALVES:
1. Remove pilot section from valve body.
2. Remove pipe plug from external pilot supply port and install the pipe plug in the internal pilot supply passage.
3. Replace the pilot section.

SIZE 4, 10, 20 BASE-MOUNTED VALVES:
1. Remove valve from base.
2. Remove pipe plug from underside of valve body.
3. Install pipe plug in internal pilot supply passage.
4. Attach 1/8 pilot supply line to external pilot supply port X in base.
5. Replace valve on base.

 

 
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